Our Services
From concept to production — comprehensive manufacturing solutions under one roof
Injection Mold Design & Manufacturing
Full-service injection mold design and manufacturing using advanced CAD/CAM software and precision machining equipment. We produce single-cavity, multi-cavity, and family molds with exceptional accuracy and surface finish.
Applications: Automotive components, consumer electronics housings, medical device parts, industrial connectors.
Plastic Injection Molding
From prototype to mass production, our injection molding capabilities cover a wide range of thermoplastics and engineering resins. Our fleet of 18 machines (50T to 350T) includes double-shot and high-speed options for complex requirements.
Applications: Mass production of plastic parts, insert molding, overmolding, double-shot components.
CNC Machining
High-precision 3-axis and 5-axis CNC machining with industry-leading MORI SEIKI and GF AgieCharmilles equipment. Accuracy down to 0.005mm with spindle speeds up to 42,000 RPM for the most demanding mold components.
Applications: Mold cores and cavities, precision components, electrode manufacturing, prototyping.
3D Printing / Additive Manufacturing
Rapid additive manufacturing for functional prototypes, concept models, and low-volume production parts. Multiple material options and fast turnaround to accelerate your development timeline.
Applications: Proof-of-concept models, functional testing, small batch production, design validation.
Cast Urethane
Cast urethane services for producing high-quality, production-like parts in low quantities. Ideal for bridge tooling and market testing before committing to full injection mold tooling.
Applications: Low-volume production, bridge tooling, market testing, functional prototypes with production-like properties.
DFM Analysis & Rapid Prototyping
Our Design for Manufacturability (DFM) analysis identifies potential issues early in the design phase, reducing costs and lead times. Combined with rapid prototyping, we help you validate designs before committing to production tooling.
Applications: Design optimization, cost reduction, manufacturability assessment, prototype validation.
Service Details
Injection Mold Design & Manufacturing
Overview
Our injection mold design and manufacturing service covers the complete lifecycle from concept to finished tooling. Using industry-leading CAD/CAM software (NX, SolidWorks, PowerMILL) and a rigorous DFM review process, we ensure that every mold is optimized for manufacturability, cycle time, and part quality before the first chip is cut.
Applicable Scenarios
- High-volume automotive interior and exterior trim components
- Precision consumer electronics housings and connectors
- Medical device enclosures requiring strict tolerance control
- Industrial connectors and functional components
Core Advantages
- Integrated DFM feedback loop reduces design iterations
- Single-cavity to multi-cavity family molds in one facility
- Tight tolerances down to ±0.01mm on critical features
- Full mold flow analysis (Moldflow) included in every project
Plastic Injection Molding
Overview
Our plastic injection molding service spans low-volume bridge production through full-scale mass manufacturing. With 18 precision injection molding machines ranging from 50T to 350T, we handle everything from micro-molded medical components to large automotive panels, all backed by real-time process monitoring and SPC.
Applicable Scenarios
- Mass production runs of 10,000 to 1,000,000+ parts per year
- Insert molding with metal or electronic components
- Double-shot / two-shot molding for multi-material parts
- Overmolding of soft-touch grips onto rigid substrates
Core Advantages
- 18 machines with 50T-350T range for optimal tonnage matching
- Real-time SPC monitoring on all production runs
- In-house material drying and handling for engineering resins
- Rapid mold changeover minimizing production downtime
CNC Machining
Overview
Our CNC machining department features a carefully selected fleet of MORI SEIKI 3-axis and 5-axis machining centers alongside GF AgieCharmilles high-speed machines. From roughing hardened tool steel to finishing complex 3D contours, our programmers and machinists deliver the precision required for world-class mold manufacturing.
Applicable Scenarios
- Hard milling of mold cores and cavities in hardened tool steel (52-62 HRC)
- 5-axis simultaneous machining of complex undercut geometries
- Graphite and copper electrode manufacturing for EDM
- Precision jigs, fixtures, and gauges
Core Advantages
- 5-axis capability reduces setups and improves accuracy
- Spindle speeds up to 42,000 RPM for fine surface finishes
- Consistent accuracy of ±0.005mm across all machines
- Direct integration with mold design and EDM departments
3D Printing / Additive Manufacturing
Overview
Our additive manufacturing service bridges the gap between digital design and physical validation. Using industrial-grade 3D printing technologies, we produce functional prototypes and low-volume production parts in days rather than weeks — enabling faster design iterations and earlier market testing.
Applicable Scenarios
- Functional prototypes for fit, form, and function testing
- Concept models for stakeholder reviews and trade shows
- Bridge production while injection mold tooling is in progress
- Custom jigs, fixtures, and manufacturing aids
Core Advantages
- Turnaround as fast as 2-3 days for most prototypes
- Multiple material options (rigid, flexible, high-temp)
- Seamless transition to injection molding for production
- Design feedback integrated with DFM analysis
Cast Urethane
Overview
Cast urethane is the ideal bridge between prototyping and full-scale injection molding. Using silicone tooling, we produce 25-100+ parts with material properties nearly identical to production thermoplastics — perfect for market testing, regulatory submissions, and early adopter programs before committing to steel tooling.
Applicable Scenarios
- Market testing and early adopter programs (25-500 units)
- Bridge production during injection mold fabrication
- Regulatory submission samples requiring production-equivalent materials
- Low-volume spare parts and aftermarket components
Core Advantages
- Production-like material properties without steel tooling investment
- Lead times as short as 1-2 weeks from CAD to parts
- Wide range of urethane formulations (rigid, flexible, clear)
- Overmolding and insert molding also supported in urethane
DFM Analysis & Rapid Prototyping
Overview
Our DFM analysis service catches manufacturing issues before they become costly problems. Our senior engineers review your part design against injection molding best practices — evaluating wall thickness, draft angles, undercuts, gate placement, and material flow. Combined with rapid prototyping, we provide a complete design validation package.
Applicable Scenarios
- New product introduction — DFM review before tooling kickoff
- Cost reduction — redesigning existing parts for improved moldability
- Material change validation — assessing new resin feasibility
- Supplier transition — evaluating existing tooling for optimization opportunities
Core Advantages
- Senior engineers with 10+ years of mold design experience
- Comprehensive Moldflow analysis included
- Detailed report with actionable recommendations and CAD markups
- Typical turnaround: 3-5 business days for full DFM package
Material Sourcing Support
In addition to our manufacturing services, we provide material sourcing assistance to help you select the optimal resins and engineering plastics for your application. Our team has extensive experience with a wide range of materials, including ABS, PC, PA (Nylon), POM, PP, PE, PBT, PPS, PEEK, and various glass-filled and specialty compounds.
Not Sure Which Service You Need?
Our engineering team will help you identify the right solution for your project. Reach out for a free consultation.
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